With a Haynes manual, you can do it yourselffrom simple maintenance to basic repairs. Haynes writes every book based on a complete teardown of the motorcycle. We learn the best ways to do a job and that makes it quicker, easier and cheaper for you.
Our books have clear instructions and hundreds of photographs that show each step. Whether you’re a beginner or a pro, you can save big with Haynes! -Step-by-step procedures -Easy-to-follow photos -Complete troubleshooting section -Valuable short cuts -Color spark plug diagnosis.
. OWNER’S MANUAL YZF-R6 5SL-28199-E0. EAU04980 DECLARATION of CONFORMITY Company: MORIC CO., LTD.
Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00, 5VS-00, 5VX-00, 3HT-00, 5UX-00, 5UX-10, 5KS-00 and 5KS-10 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC). EAU04575 Welcome to the Yamaha world of motorcycling! As the owner of the YZF-R6, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality.
Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. IMPORTANT MANUAL INFORMATION EAU04229 YZF-R6 OWNER’S MANUAL ©2002 by Yamaha Motor Co., Ltd. 2nd edition, October 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. Is expressly prohibited.
Printed in Japan. EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX.
GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY.1-1. G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics.
Regular care and maintenance are essential for preserving value and operating condition of your motorcycle. DESCRIPTION Left view. 2-1 Right view. 2-2 Controls and instruments.2-3.
2005 Yamaha Yzf R6
D ESCRIPTION EAU00026 Left view 1. Front fork rebound damping force 7. Owner’s tool kit (page 6-1) adjusting screw (page 3-24) 8. Shock absorber assembly rebound 2.
Front fork spring preload adjusting bolt (page 3-23) damping force adjusting screw (page 3-26) 3. DESCRIPTION Right view 13. Luggage strap holder (page 3-27) 20. Front brake fluid reservoir (page 6-31) 14. Helmet holder (page 3-21) 21.
Radiator cap (page 6-16) 15. Fuse box 1 (page 6-40) 22. Coolant drain bolt (page 6-16) 16. Main fuse (page 6-40) 23. DESCRIPTION Controls and instruments 1.
Clutch lever (page 3-15) 6. Right handlebar switches (page 3-14) 2. Left handlebar switches (page 3-13) 7. Throttle grip (page 6-23) 3. Multi-function display (page 3-8) 8. Brake lever (page 3-16) 4. Main switch/steering lock (page 3-2) 5.
INSTRUMENT AND CONTROL FUNCTIONS Immobilizer system.3-1 Fuel.3-17 Main switch/steering lock.3-2 Fuel tank breather hose.3-18 Indicator and warning lights.3-4 Catalytic converter.3-19 Multi-function display.3-8 Seats.3-19 Tachometer.3-13 Helmet holders.3-21 Anti-theft alarm (optional).3-13 Storage compartment. Yamaha dealer to have is impossible. The standard them re-registered. Do not use the key 1. Code re-registering key (red bow) keys can still be used to start with the red bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS Do not place any key close to EAU04562 magnets (this includes, but not All electrical circuits are supplied with limited to, products such as power, and the meter lighting, taillight, speakers, etc.). License plate light and auxiliary lights Do not place heavy items on come on, and the engine can be start- any key. INSTRUMENT AND CONTROL FUNCTIONS EAU04920 (Parking) The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard light and turn signal lights can be turned on, but all other electrical systems are off. The key can be removed.
Fuel level warning light “ ” for a few seconds, then go off, have a 3. Principles of biochemistry. Oil level warning light “ ” Yamaha dealer check the electrical cir- 4. Neutral indicator light “ ” cuit. Engine trouble warning light “. When this oc- acceleration or deceleration, but curs, have a Yamaha dealer check the this is not a malfunction.
Self-diagnosis system. (See page 3-9 This model is also equipped with a. Immobilizer system indicator light for a few seconds, then go off, have a “ ” Yamaha dealer check the electrical cir- The electrical circuit of the indicator cuit. (See pages 3-10–3-12 for a de- light can be checked by turning the key tailed explanation of the function of this to “ON”. INSTRUMENT AND CONTROL FUNCTIONS CB-25E Coolant Display Conditions What to do temperature Message “LO” is 0–39 °C OK. Go ahead with riding. Temperature is 40–116 °C OK.
Go ahead with riding. Stop the motorcycle and allow it to idle until the coolant temperature goes down. INSTRUMENT AND CONTROL FUNCTIONS a clock Odometer and tripmeter modes a self-diagnosis device Pushing the “SELECT” button switches a display brightness and shift tim- the display between the odometer ing indicator light control mode mode “ODO” and the tripmeter modes “TRIP 1”. (e.g., 51, 52, 53). Vehicle, the code re-registering the hours. Key and both standard keys to a 3. Push the “SELECT” button, and Yamaha dealer and have the stan- the minute digits will start flashing.
Dard keys re-registered. Shift timing indicator light activity: any error codes, note the code number, This function allows you to choose and then have a Yamaha dealer check whether or not the indicator light the motorcycle. Should be activated and whether it. INSTRUMENT AND CONTROL FUNCTIONS To adjust the display brightness To set the shift timing indicator light ac- NOTE: To make any settings in this mode, 1. Turn the key to “OFF”. Tivity function you have to cycle through all of its 2.
INSTRUMENT AND CONTROL FUNCTIONS To set the shift timing indicator light ac- To set the shift timing indicator light de- To adjust the shift timing indicator light tivation function activation function brightness 1. Push the “RESET” button to select NOTE: NOTE: the desired indicator light bright- The shift timing indicator light activa. INSTRUMENT AND CONTROL FUNCTIONS EAU00109 Anti-theft alarm (optional) This motorcycle can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information.
Tachometer 1. Pass switch “ ” 2.
Tachometer red zone 2. INSTRUMENT AND CONTROL FUNCTIONS EAU03889 EC000006 Turn signal switch “ ” CAUTION: To signal a right-hand turn, push this Do not use the hazard light for an ex- switch to “ ”.
To signal a left-hand tended length of time, otherwise the turn, push this switch to “. INSTRUMENT AND CONTROL FUNCTIONS EAU00143 Start switch “ ” Push this switch to crank the engine with the starter. EC000005 CAUTION: See page 5-1 for starting instruc- tions prior to starting the engine. Clutch lever 1. Shift pedal EAU00152 EAU00157 Clutch lever Shift pedal.
INSTRUMENT AND CONTROL FUNCTIONS 1. Brake lever 1. Brake lever position adjusting dial 1. Brake pedal 2. Arrow mark EAU00161 EAU00162 a. Distance between brake lever and handlebar Brake lever Brake pedal grip The brake lever is located at the right The brake pedal is on the right side of The brake lever is equipped with a po- handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. INSTRUMENT AND CONTROL FUNCTIONS EAU00185 Your Yamaha engine has been de- Left side CAUTION: signed to use premium unleaded gaso- Immediately wipe off spilled fuel line with a research octane number of with a clean, dry, soft cloth, since 95 or higher. If knocking (or pinging).
INSTRUMENT AND CONTROL FUNCTIONS EAU01084 Catalytic converter This motorcycle is equipped with a cat- alytic converter in the exhaust cham- ber. EW000128 WARNING The exhaust system is hot after op- eration. Make sure that the exhaust system has cooled down before do- 1. INSTRUMENT AND CONTROL FUNCTIONS Left side 1.
Passenger seat lock 1. Projection 2. Seat holder Passenger seat To install the passenger seat To remove the passenger seat 1. Insert the projection on the rear of 1. Insert the key into the seat lock, the passenger seat into the seat and then turn it counterclockwise. This storage compartment is designed ECA00128 to hold a genuine Yamaha U-LOCK.
CAUTION: (Other locks may not fit.) Some helmets may contact the muf- 1. Helmet holder (× 2). INSTRUMENT AND CONTROL FUNCTIONS 4. Securely fasten the U-LOCK bar and lock with the strap as shown. NOTE: When the U-LOCK is not in the storage compartment, be sure to cover the hole at the bottom of the storage compartment with the rub- ber cap. INSTRUMENT AND CONTROL FUNCTIONS EAU04944.
Adjusting the front fork This front fork is equipped with spring preload adjusting bolts, rebound damp- ing force adjusting screws and com- pression damping force adjusting screws. EW000035 WARNING Always adjust both fork legs equal- 1. INSTRUMENT AND CONTROL FUNCTIONS EC000015 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. NOTE: Although the total number of clicks of a damping force adjusting mechanism 1. Rebound damping force adjusting screw 1. Compression damping force adjusting screw may not exactly match the above spec- ifications due to small differences in Rebound damping force.
INSTRUMENT AND CONTROL FUNCTIONS EAU04496 NOTE: Adjusting the shock absorber Align the appropriate notch in the assembly adjusting ring with the position in- This shock absorber assembly is dicator on the shock absorber. Equipped with a spring preload adjust- Use the special wrench included in ing ring and rebound and compression the owner’s tool kit to make the ad- damping force adjusting screws. INSTRUMENT AND CONTROL FUNCTIONS NOTE: Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in production, the actual number of clicks always represents the entire adjusting range. Do not deform or damage the seat. (See page 3-20 for passenger gas cylinder in any way, as this seat removal and installation proce- will result in poor damping per- dures.) formance.
Always have a Yamaha dealer service the shock absorber. It cuts the running engine when check this system regularly as de- the transmission is in gear and the scribed below and have a Yamaha sidestand is moved down. Dealer repair it if it does not function Periodically check the operation of the properly. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
With the engine still running: 6. Move the sidestand up. Keep the clutch lever pulled. PRE-OPERATION CHECKS Pre-operation check list.4-1. If necessary, add recommended coolant to specified level. 6-13–6-15.
Check cooling system for leakage. Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Front brake.
Check fluid level in reservoir. 6-30–6-32. If necessary, add recommended brake fluid to specified level. Make sure that operation is smooth. Check cable free play.
Throttle grip 6-23, 6-34. If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth.
Control cables 6-34. PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the motorcycle is used.
Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. EWA00033 WARNING If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the motorcycle. OPERATION AND IMPORTANT RIDING POINTS Starting the engine.5-1 Shifting.5-2 Recommended shift points (for Switzerland only).5-3 Tips for reducing fuel consumption. 5-3 Engine break-in.
5-3 Parking.5-4. When the transmission is in the neutral set to “ ”. Ground and distract the opera- position, the neutral indicator light tor, resulting in a possible loss should be on, otherwise have a of control.
Yamaha dealer check the electrical cir- cuit. OPERATION AND IMPORTANT RIDING POINTS 3.
Start the engine by pushing the EC000048 CAUTION: start switch. Even with the transmission in NOTE: the neutral position, do not If the engine fails to start, release the coast for long periods of time start switch, wait a few seconds, and with the engine off, and do not then try again. OPERATION AND IMPORTANT RIDING POINTS EAU02937 EAU04754 EAU01128 Recommended shift points Tips for reducing fuel Engine break-in (for Switzerland only) consumption There is never a more important period in the life of your engine than the period The recommended shift points during Fuel consumption depends largely on between 0 and 1,600 km. Keep the engine speed out of other flammable materials. The tachometer red zone. If any engine trouble should oc- cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.
PERIODIC MAINTENANCE AND MINOR REPAIR Owner’s tool kit.6-1 Checking and lubricating the throttle grip and cable. 6-34 Periodic maintenance and lubrication chart.6-2 Checking and lubricating the brake and Removing and installing cowlings and panels.6-5 clutch levers. 6-35 Checking the spark plugs.6-8 Checking and lubricating the brake and Engine oil and oil filter cartridge.6-9. Periodic inspection, adjustment and lu- ence required for a particular job, have brication will keep your vehicle in the a Yamaha dealer perform it for you. Safest and most efficient condition pos- EW000063 sible. The most important points of in. The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
From 50,000 km, repeat the maintenance intervals starting from 10,000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni- cal skills. PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK. Check tread depth and for damage. Replace if necessary. √ √ √ √ √ Tires.
Check air pressure. Correct if necessary. PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √. Check coolant level and vehicle for coolant leakage.
![2005 2005](https://src.soymotero.net/images/timthumb.php?src=1060.jpg&w=400&s=1)
Cooling system. Change. Every 3 years Front and rear brake √. PERIODIC MAINTENANCE AND MINOR REPAIR For Cowling A 1. Bolt (× 3) 2. Panel B EAU04959 Cowlings A and B EAU01139 Removing and installing To remove one of the cowlings cowlings and panels Remove the bolts, slide the cowling for- ward (for A) or backward (for B), and The cowlings and panels shown above.
PERIODIC MAINTENANCE AND MINOR REPAIR Right side Left side 1. Bolt (× 8) 1. Bolt (× 8) 1. PERIODIC MAINTENANCE AND MINOR REPAIR 1. Slot (× 2) 1. Bolt (× 2) 2. Projection (× 2) EAU04955 NOTE: Panels A and B To install the cowling Make sure that the tabs at the front of To remove one of the panels 1.
Specified spark plug: CR9EK, CR10EK (NGK) The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic mainte- 1. PERIODIC MAINTENANCE AND MINOR REPAIR EAU04941 NOTE: Engine oil and oil filter If a torque wrench is not available when cartridge installing a spark plug, a good estimate The engine oil level should be checked of the correct torque is 1/4–1/2 turn before each ride. PERIODIC MAINTENANCE AND MINOR REPAIR To change the engine oil (with or Right side without oil filter cartridge replace- ment) 1. Start the engine, warm it up for several minutes, and then turn it off.
Place an oil pan under the engine to collect the used oil. Remove cowling B. (See page 6-5 NOTE: NOTE: for cowling removal and installa- An oil filter wrench is available at a Skip steps 4–10 if the oil filter cartridge tion procedures.) Yamaha dealer.
Is not being replaced. PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Check the washer for damage and re- place it if necessary.
Tightening torque: Engine oil drain bolt: 43 Nm (4.3 mkgf) 12. Add the specified amount of the 1. Torque wrench recommended engine oil, and 7. (since the engine oil also or remains on, immediately turn the ant must be changed at the intervals lubricates the clutch), do not engine off and have a Yamaha deal- specified in the periodic maintenance mix any chemical additives. Do er check the vehicle. PERIODIC MAINTENANCE AND MINOR REPAIR Left side 1.
Maximum level mark 1. Coolant reservoir cover 1.
Coolant reservoir cap 2. Minimum level mark 2. Bolt (× 2) 2. Check the coolant level in the 3. If the coolant is at or below the coolant reservoir. If the engine overheats, see page against frost and corrosion. 6-53 for further instructions.
If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. PERIODIC MAINTENANCE AND MINOR REPAIR 1. Clamp screw 1. Radiator cap 1. Coolant drain bolt 2.
Air intake duct 2. Clamp screw 5. Remove the radiator cap. Loosen the clamp screw, and then 6. Remove the coolant drain bolt to EW000067 disconnect the air intake duct. PERIODIC MAINTENANCE AND MINOR REPAIR 1.
Coolant reservoir cover 1. Fuel hose (× 2) 1. Coolant reservoir cap 2. Bolt (× 2) 2.
Coolant reservoir 10. Pull the fuel hoses upward to re- 3. Bolt (× 2) 8. Remove the coolant reservoir cov- move them from the guide. If water has been added to the (up to the maximum level mark): coolant reservoir cap.
Coolant, have a Yamaha dealer 0.25 L 18. Install the coolant reservoir cover check the antifreeze content of by installing the bolts. Remove the fuel tank bolts and the vehicle for coolant leakage.
If slightly lift the fuel tank. Coolant is leaking, have a Yamaha dealer check the cooling system. Connect the air intake duct, and then tighten the clamp screw. PERIODIC MAINTENANCE AND MINOR REPAIR 1. Fuel tank breather hose 1. Screw (× 6) 2.
Fuel tank overflow hose 2. Air filter case cover 4. Tilt the front of the fuel tank back to 3. Disconnect the fuel tank breather 5. PERIODIC MAINTENANCE AND MINOR REPAIR EC000082. CAUTION: Make sure that the air filter ele- ment is properly seated in the air filter case. The engine should never be op- erated without the air filter ele- ment installed, otherwise the pistons and/or cylinders may 1.
If any fuel hose is dam- aged, do not start the engine but have a Yamaha dealer re- place the hose, otherwise fuel 1. Air intake duct may leak. Yamaha dealer adjust it. Engine idling speed: 1,250–1,350 r/min NOTE: If the specified idling speed cannot be obtained as described above, have a Yamaha dealer make the adjustment. 2.50 bar) 2.50 bar) from occurring, the valve clearance regarding the specified tires.
250 kPa 290 kPa must be adjusted by a Yamaha dealer 90 kg–maximum (2.50 kgf/cm (2.90 kgf/cm 2.50 bar) 2.90 bar) at the intervals specified in the periodic. Yamaha dealer fied maximum load for the replace the tire immediately.
PERIODIC MAINTENANCE AND MINOR REPAIR EW000079 Always make sure that the valve WARNING caps are securely installed to Have a Yamaha dealer replace prevent air pressure leakage. Excessively worn tires. Besides Use only the tire valves and being illegal, operating. Other tires may run fore each ride. If any damage is the danger of bursting at super 1. Clutch lever free play adjusting bolt found, have a Yamaha dealer re- high speeds. Clutch lever free play place the wheel.
Do not attempt. PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If the specified clutch lever free play cannot be obtained as described above, proceed as follows. Fully turn the adjusting bolt at the clutch lever in direction a to loos- en the clutch cable. If there is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the motorcycle.
Air in the hydraulic system will diminish a. Distance between brake pedal and footrest 1. To check thickness is less than 1.0 mm, have a the brake pad wear, check the position Yamaha dealer replace the brake pads of the wear indicator while applying the as a set. If a brake pad has worn to the.
Yamaha dealer ing it to become ineffective. Use only the recommended quali- check the cause. EAU03976 EAU00744 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary. PERIODIC MAINTENANCE AND MINOR REPAIR EAU03006 NOTE: Lubricating the drive chain Using the alignment marks on each The drive chain must be cleaned and side of the swingarm, make sure that lubricated at the intervals specified in both chain pullers are in the same posi- the periodic maintenance and lubrica- tion for proper wheel alignment. If a cable is damaged the periodic maintenance chart. Or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EW000112 WARNING.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU03164 EAU03370 Checking and lubricating the Checking and lubricating the brake and clutch levers brake and shift pedals The operation of the brake and clutch The operation of the brake and shift levers should be checked before each pedals should be checked before each ride, and the lever pivots should be lu- ride, and the pedal pivots should be lu. EW000113 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 6-36. EC000098 CAUTION: If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re- pair it.
Yamaha dealer check the wheel bearings. To charge the battery Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to 2. Hold the lower ends of the front have discharged. Keep in mind that the. (MF) bat- charge it if necessary. INTERNAL: Drink large quan- tery charger, have a Yamaha 3.
Fully charge the battery before in- tities of water or milk and im- dealer charge your battery. PERIODIC MAINTENANCE AND MINOR REPAIR If a fuse is blown, replace it as follows.
Turn the key to “OFF” and turn off the electrical circuit in question. Remove the blown fuse, and then install a new fuse of the specified amperage. Disconnect the headlight coupler.
If the fuse immediately blows Replacing a headlight bulb again, have a Yamaha dealer This motorcycle is equipped with check the electrical system. Quartz bulb headlights. If a headlight bulb burns out, replace it as follows. PERIODIC MAINTENANCE AND MINOR REPAIR EC000104 CAUTION: Take care not to damage the follow- ing parts: Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transpar- ency of the glass, the luminosi- 1.
Connect the headlight coupler. Install the headlight bulb cover by turning it clockwise. Install the panel. Have a Yamaha dealer adjust the headlight beam if necessary.
Auxiliary light bulb cover 1. Auxiliary light bulb 2. Quick fastener 2.
After removal Before installation Tail/brake light This motorcycle is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. Quick fastener 1. Pin EAU03497 Replacing a turn signal light. PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other mainte- nance requiring the motorcycle to stand upright. Check that the motor- cycle is in a stable and level position 1.
EW000122 page 6-45. Remove the brake hose holder on It is advisable to have a Yamaha each side by removing the bolt. Dealer service the wheel. Remove the brake caliper on each Securely support the motor- side by removing the bolts. PERIODIC MAINTENANCE AND MINOR REPAIR EAU05021 NOTE: To install the front wheel While tightening the wheel axle, hold 1. Lift the wheel up between the fork the axle bolt to keep it from turning.
Insert the wheel axle. Tightening torque: 3.
PERIODIC MAINTENANCE AND MINOR REPAIR 10. Tighten wheel axle pinch bolt D, and then tighten pinch bolt C to the specified torque. Retighten pinch bolt D to the spec- ified torque. Tightening torque: Wheel axle pinch bolt: 18 Nm (1.8 mkgf) 1. To remove the rear wheel install the rear wheel.
EW000122 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger of it falling over. PERIODIC MAINTENANCE AND MINOR REPAIR 2.
Install the drive chain onto the rear sprocket, and then adjust the drive chain slack. (See page 6-33 for drive chain slack adjustment pro- cedures.) 3. Install the axle nut, and then lower the rear wheel so that it is on the ground. The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. Battery The engine turns over The battery is good. Start the engine.
If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible. MOTORCYCLE CARE AND STORAGE Care.7-1 Storage.7-4. M OTORCYCLE CARE AND STORAGE EAU04958 Care Before cleaning Cleaning 1. Cover the muffler outlet with a ECA00010 While the open design of a motorcycle CAUTION: plastic bag after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down. MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical leave scratches on the wind- After riding in the rain, near the sea or products on plastic parts. Test the product on a on salt-sprayed roads sure to avoid using cloths or small hidden part of the wind- Since sea salt or salt sprayed on roads sponges which have been in.
![Yamaha Yamaha](/uploads/1/2/3/7/123760193/419632101.jpg)
![2008 yamaha r6 yzf owners manual 2008 yamaha r6 yzf owners manual](/uploads/1/2/3/7/123760193/540520345.jpg)
To prevent corrosion, it is recom- Consult a Yamaha dealer for advice on mended to apply a corrosion pro- what products to use. Tection spray.
MOTORCYCLE CARE AND STORAGE Storage Long-term e. Remove the spark plug caps Before storing your motorcycle for from the spark plugs, and then several months: install the spark plugs and the Short-term 1. Follow all the instructions in the spark plug caps.
Always store your motorcycle in a cool, “Care”. MOTORCYCLE CARE AND STORAGE 6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month.
Do not store the battery in an ex- cessively cold or warm place (less than 0 °C or more than 30 °C). SPECIFICATIONS Specifications.8-1 Conversion table.8-5. S PECIFICATIONS EAU01038 Specifications CS-01E Model YZF-R6 Engine oil Dimensions Type -20 -10 10 20 30 40 50 ˚C Overall length 2,025 mm SAE 10W-30 Overall width 690 mm Overall height 1,090 mm SAE 10W-40 Seat height 820 mm SAE 15W-40. SPECIFICATIONS Cooling system capacity Gear ratio (total amount) 2.15 L 2.846 Air filter Wet element 1.947 Fuel 1.556 Type PREMIUM UNLEADED 1.333 GASOLINE ONLY 1.190 Fuel tank capacity 17 L 1.083 Amount remaining when the Chassis fuel level warning light comes 3.5 L Frame type Diamond. SPECIFICATIONS Maximum load. 193 kg Brakes Tire air pressure (measured on Front cold tires) Type Dual disc brake Up to 90 kg. Operation Right hand Front 250 kPa (2.50 kgf/cm, 2.50 bar) Fluid DOT 4 Rear 250 kPa (2.50 kgf/cm, 2.50 bar) Rear 90 kg–maximum.
SPECIFICATIONS Battery Fuses Model GT9B-4 Main fuse 40 A Voltage, capacity 12 V, 8 Ah Headlight fuse 20 A Headlight type Halogen bulb Signaling system fuse 15 A Bulb voltage, wattage × quantity Radiator fan fuse 15 A 12 V, 55 W × 2 Headlight Ignition fuse 15 A. SPECIFICATIONS EAU04513 Conversion table CS-04E Conversion table All specification data in this manual are listed in SI and METRIC SYSTEM TO IMPERIAL SYSTEM METRIC UNITS. Metric unit Conversion factor Imperial unit × mkgf 7.233 ftlbf × mkgf 86.794 inlbf Use this table to convert METRIC unit values to IMPERIAL Torque ×. CONSUMER INFORMATION Identification numbers. 9-1 Key identification number.9-1 Vehicle identification number.
9-1 Model label.9-2. Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. Key identification number 1. The model label is affixed to the frame under the rider seat. (See page 3-20 for rider seat removal and installation pro- cedures.) Record the information on this label in the space provided.
This in- formation will be needed when ordering spare parts from a Yamaha dealer. I NDEX 1 0 - Air filter element, checking.6-19 Dimmer switch.3-13 Identification numbers.9-1 Air intake duct.6-22 Drive chain, lubricating.6-33 Ignition circuit cut-off system.3-28 Anti-theft alarm.3-13 Drive chain slack.6-32 Immobilizer system.3-1 Auxiliary light bulb, replacing.6-43 Adjusting. INDEX Turn signal light bulb, replacing. 6-44 Turn signal switch.
3-14 Safety information.1-1 Seats. 3-19 Passenger seat.
3-20 Valve clearance, adjusting.6-24 Rider seat.3-19 Vehicle identification number.9-1 Shifting. 5-2 Shift pedal.3-15 Wheel bearings, checking. YAMAHA MOTOR CO., LTD. PRINTED IN JAPAN PRINTED ON RECYCLED PAPER 2002.09-2.3×1 CR.
. EB000000 YZF-R6 SERVICE MANUAL 1998 by Yamaha Motor Co., Ltd.
First edition, August 1998 All rights reserved. Any reproduction or unauthorized use without the written permission of Yamaha Motor Co., Ltd. Is expressly prohibited. EB001000 NOTICE This manual was produced by the Yamaha Motor Company, Ltd.
Primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manu- al. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles should have a basic understanding of mechanics and the techniques to repair these types of vehicles. EB003000 HOW TO USE THIS MANUAL This manual is intended as a handy, easy-to-read reference book for the mechanic.
Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. 1 The manual is divided into chapters. EB004000 SYMBOLS The following symbols are not relevant to every SPEC vehicle. INFO Symbols 1 to 9 indicate the subject of each chapter. 1 General information 2 Specifications 3 Periodic checks and adjustments 4 Engine 5 Cooling system 6 Carburetor(-s) COOL CARB 7 Chassis.
INDEX GENERAL INFORMATION INFO SPECIFICATIONS SPEC PERIODIC INSPECTION AND ADJUSTMENT ENGINE OVERHAUL COOLING SYSTEM COOL CARBURETORS CARB CHASSIS CHAS ELECTRICAL ELEC TROUBLESHOOTING TRBL SHTG. INFO CHAPTER 1.
GENERAL INFORMATION MOTORCYCLE IDENTIFICATION. VEHICLE IDENTIFICATION NUMBER. MOTORCYCLE IDENTIFICATION INFO EB100000 GENERAL INFORMATION MOTORCYCLE IDENTIFICATION EB100010 VEHICLE IDENTIFICATION NUMBER The vehicle identification number 1 is stamped into the right side of the steering head pipe. EB100020 MODEL CODE The model code label 1 is affixed to the frame. This information will be needed to order spare parts. Keep all parts away from any source of fire.
EB102010 REPLACEMENT PARTS Use only genuine Yamaha parts for all replace- ments. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and ap- pearance, but inferior in quality. IMPORTANT INFORMATION INFO USING A DYNAMOMETER The YZF-R6 has a carbon muffler that may change color when exposed to high tempera- tures.
Therefore, when using a dynamometer always use a fan to cool the muffler. EB102030 LOCK WASHERS/PLATES AND COTTER. CHECKING THE CONNECTIONS INFO EB103000 CHECKING THE CONNECTIONS Check the leads, couplers, and connectors for stains, rust, moisture, etc. Disconnect: S lead S coupler S connector 2.
Check: S lead S coupler S connector Moisture! Dry with an air blower. Connect and disconnect sev- eral times. FEATURES INFO FEATURES AIR INTAKE SYSTEM System diagram This system is designed to improve the power while riding a motorcycle at a high speed by increasing the air intake efficiency by means of pressurizing the air filter case 2 where the air is taken in via the air duct 1 from the air intake port located under the headlight.
FEATURES INFO Flow control operation 1) When valve is closed The lip 1 seals the coolant. 2) When valve is set as low-lift The 2nd lip 2 seals the coolant. To reduce the water temperature change, the coolant starts flowing through the notch depending on its area at a section.
FEATURES INFO 2. Ignition coil Compact and right weight design is provided since the plug top ignition coil is equipped in which the plug cap ignition coil are inte- grated.
High tension cord was cut an end to use and ignition energy loss has become lower. SPECIAL TOOLS INFO EB104000 SPECIAL TOOLS The following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropri- ate tools or improvised techniques. When placing an order, refer to the list provided below to avoid any mistakes.
SPECIAL TOOLS INFO Tool No. Tool name/Function Illustration Oil filter wrench 6 This tool is needed to loosen or tighten the oil filter cartridge.
Rod holder 4 This tool is used to support the damper ad- justing rod. Rod puller Rod puller 7 Rod puller attachment. SPECIAL TOOLS INFO Tool No. Tool name/Function Illustration Engine tachometer 9 This tool is used to check engine speed. Timing light 1 This tool is used to check the ignition timing. Oil pressure Oil pressure gauge gauge Adapter 3 Adapter These tools are used to measure engine oil 9 pressure.
This tool is used to rebore the new valve guides. Ignition checker 4 This tool is used to check the ignition system components. Yamaha bond No. 1215 5 This bond is used to seal two mating surfaces (e.g., crankcase mating surfaces).
SPEC CHAPTER 2. SPECIFICATIONS GENERAL SPECIFICATIONS.ENGINE SPECIFICATIONS. SPEC GENERAL SPECIFICATIONS SPECIFICATIONS GENERAL SPECIFICATIONS Item Standard Limit Dimensions Overall length 2025 mm (except for NOR, SWE, FIN, AUS NZL) 2075 mm (for NOR, SWE, FIN, AUS, NZL) Overall width 690 mm Overall height 1105 mm Seat height 820 mm Wheelbase 1380 mm Minimum ground clearance. SPEC ENGINE SPECIFICATIONS ENGINE SPECIFICATIONS Item Standard Limit Engine Engine tipe Liquid-cooled, 4-stroke, DOHC Displacement 600 cm Cylinder arrangement Forward-inclined parallel 4-cylinder Bore stroke 65.5 44.5 mm Compression ratio 12.4: 1 1,250 X 1,350 r/min Engine idling speed Vacuum pressure at engine idling 24.0 kPa (0.24 kg/cm speed Standard compression pressure. SPEC ENGINE SPECIFICATIONS Item Standard Limit Oil filter Oil filter type Cartridge (paper) 80 X 120 kPa (0.8 X 1.2 kgf/cm Bypass valve opening pressure Oil pump Oil pump type Trochoidal 0.03 X 0.09 mm Inner-rotor-to-outer-rotor-tip 0.15 mm clearance 0.03 X 0.08 mm Outer-rotor-to-oil-pump-housing 0.15 mm clearance. SPEC ENGINE SPECIFICATIONS Item Standard Limit Camshafts Drive system Chain drive (right) 23.000 X 23.021 mm Camshaft cap inside diameter 22.967 X 22.980 mm Camshaft journal diameter 0.020 X 0.054 mm Camshaft-journal-to-camshaftcap 0.08 mm clearance Intake camshaft lobe dimensions 33.05 X 33.15 mm Measurement A 33.0 mm 25.14 X 25.24 mm. SPEC ENGINE SPECIFICATIONS Item Standard Limit Timing chain Model/number of links RH2015/120 Tensioning system Automatic Valves, valve seats, valve guides Valve clearance (cold) 0.11 X 0.20 mm Intake 0.21 X 0.30 mm Exhaust Valve dimensions Head Diameter Face Width Seat Width Margin Thickness 24.9 X 25.1 mm Valve head diameter A.
SPEC ENGINE SPECIFICATIONS Item Standard Limit Valve springs Free length Intake (inner) 37.0 mm 35 mm (outer) 38.4 mm 36.5 mm Exhaust 41.7 mm 39.5 mm Installed length (valve closed) Intake (inner) 30.0 mm (outer) 32.5 mm Exhaust 36.1 mm Compressed spring force (installed) 69 X 79 N (7.0 X 8.0 kgf). SPEC ENGINE SPECIFICATIONS Item Standard Limit Pistons 0.025 X 0.050 mm Piston-to-cylinder clearance 0.07 mm 65.460 X 65.475 mm Diameter D Height H 4 mm Piston pin bore (in the piston) 16.002 X 16.013 mm Diameter 0.35 X 0.65 mm Offset Offset direction Intake side. SPEC ENGINE SPECIFICATIONS Item Standard Limit Connecting rods 0.028 X 0.052 mm Crankshaft-pin-to-big-end-bearing clearance Bearing color code 1 = Blue 2 = Black 3 = Brown 4 = Green Crankshaft 268.8 X 270.0 mm Width B Max.
Runout C 0.03 mm 0.160 X 0.262 mm Big end side clearance D 0.034 X 0.058 mm. SPEC ENGINE SPECIFICATIONS Item Standard Limit Transmission Transmission type Constant mesh, 6-speed Primary reduction system Spur gear Primary reduction ratio 86/44 (1.9545) Secondary reduction system Chain drive Secondary reduction ratio 48/16 (3.000) Operation Left-foot operation Gear ratios 1st gear 37/13 (2.846) 2nd gear 37/19 (1.947) 3rd gear. SPEC ENGINE SPECIFICATIONS Item Standard Limit Starter jet 1 Starter jet 2 Butterfly valve size #110 17.5 X 18.5 mm Fuel level (below the line on the float chamber) 2-10. SPEC CHASSIS SPECIFICATIONS CHASSIS SPECIFICATIONS Item Standard Limit Frame Frame type Diamond Caster angle Trail 81 mm Front wheel Wheel type Cast wheel Size MT3.50 Material Aluminum Wheel travel 130 mm Wheel runout Max. Radial wheel runout 1 mm Max. Lateral wheel runout 0.5 mm Rear wheel Wheel type. SPEC CHASSIS SPECIFICATIONS Item Standard Limit Rear tire Tire type Tubeless Size 180/55 ZR17 (73 W) Model (manufacturer) BRIDGESTON BT56R DUNLOP D207 Tire pressure (cold) 0 X 90 kg 250 kPa (2.5 kg/cm, 2.5 bar) 90 X 197 kg 290 kPa (2.9 kg/cm, 2.9 bar) High-speed riding.
1999-2013 Yamaha YZF-R6 Service Repair Manual This is the full 1999-2013 Yamaha YZF-R6 Service Manual. The YZF-R6 SERVICE MANUAL is hundreds of detailed pages with full Pictures, Diagrams, and Procedures to cover the YZF-R6 Motorcycle from bumper to bumper. The YZF-R6 Service Manual PDF is fully indexed and bookmarked by topic. The PDF can be searched quickly to find what you need and is perfect quality. You can print the entire manual or any pages you want to select. You can also zoom in on any diagram or pictures to easily see every part. You will not find a better repair manual for the Yamaha YZF-R6.
The Owners manual that I include make the COMPLETE SET of Everything you will need to do the all the basic and advanced service work. You simply can not do better than this Yamaha YZF-R6 Owners and Service Manual and Parts Manual set.